See It Work
See It Work
SYSTEM: OPERATIONAL OT/IT CONNECTORS: 150+ AUTONOMOUS OPERATION: 15+ DAYS GOVERNED AUTONOMY: ENFORCED AUDIT TRAIL: IMMUTABLE INDUSTRIES: ASSET-INTENSIVE & MISSION-CRITICAL DEPLOYMENT: 3-6 MONTHS VIA APEX CONTROL LOOPS: 3,400+ SYSTEM: OPERATIONAL OT/IT CONNECTORS: 150+ AUTONOMOUS OPERATION: 15+ DAYS GOVERNED AUTONOMY: ENFORCED AUDIT TRAIL: IMMUTABLE INDUSTRIES: ASSET-INTENSIVE & MISSION-CRITICAL DEPLOYMENT: 3-6 MONTHS VIA APEX CONTROL LOOPS: 3,400+

INDUSTRY · MANUFACTURING

Rapidly compose AI-powered solutions across the manufacturing value chain at scale.

Real-time process intelligence and agentic operations for discrete and process manufacturing — OEE, quality, supply chain and human-in-the-loop autonomy.

TARGETED OUTCOME
10-30% Increase Overall Equipment Effectiveness (OEE)
TARGETED OUTCOME
up to 100% Increase production capacity
TARGETED OUTCOME
20-50% Reduction in defect rate
TARGETED OUTCOME
30-50% Reduced unplanned downtime
TARGETED OUTCOME
20-40% Increased inventory turnover
TARGETED OUTCOME
10-30% Quicker delivery time
TARGETED OUTCOME
20-50% Reduced cycle time
TARGETED OUTCOME
10-25% Increased labour productivity

*Targeted outcomes with indicative ranges · actuals vary by environment.

THE IMPACT

What changes when XMPro lands in manufacturing.

TODAY · MANUFACTURINGFRAGMENTED
×
Equipment downtime is reactive — fixed after failure
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Process anomalies surface hours after they impact yield
×
Quality defects are caught at end-of-line testing
×
Maintenance costs spiral with reactive repairs
×
Energy inefficiency is hard to attribute across cells
×
First-pass yield underperforms across complex routings
×
Supply chain disruptions cascade into the line schedule
×
Siloed data across MES, ERP and quality blocks visibility
×
Operational fault ambiguity slows engineering decisions

THE OPERATING LOOP

Detect. Decide. Coordinate. Execute.

01 DETECT

Monitor & Sense

150+ OT/IT connectors. Real-time data streams from sensors, historians, SCADA, ERP.

02 DECIDE

Analyse & Recommend

AI agents analyse operational context via OIM. Confidence-scored recommendations.

03 COORDINATE

Orchestrate Response

MAGS agents negotiate, delegate, and sequence across systems and teams.

04 EXECUTE

Act Autonomously

Governed execution within defined boundaries. Full audit trail. Human override.

Most platforms stop at Detect. XMPro completes the loop.

SOLUTION OFFERINGS

Solution categories for manufacturing.

The disciplines XMPro deploys across this industry — each chip filters the solutions library to use cases of that type.

SOLUTIONS FOR MANUFACTURING

Pre-scoped use cases for manufacturing.

Each one names the operational problem, the signals the platform watches, and the governed action it drives. Filter by category or solution type — or search.

20 use cases
CONDITION MONITORING

Conveyor Belt Monitoring & Optimisation

Real-time monitoring, predicted failure modes and energy-efficient operation across every conveyor on the line.

Targeted outcome30-50%Reduction in unplanned downtime
CONDITION MONITORING

Compressor Condition Monitoring

Zone-based compressor monitoring with predicted failure modes routed directly into work-request creation.

CONDITION MONITORING

Hydraulic System Condition Monitoring

Zone-based hydraulic system monitoring with predicted failure modes routed directly into work-request creation.

CONDITION MONITORING

Condition Monitoring

Bad actors first, hybrid engineering + ML models, asset-class templates — condition monitoring run as a programme.

PREDICTIVE QUALITY

EV Battery Assembly Optimisation

Real-time monitoring, predictive quality scoring and parameter optimisation across every step of EV battery assembly.

PRODUCTION OPTIMISATION

Improve First Pass Yield

Predictive quality and ranked process-parameter recommendations across every stage of the production line.

PROCESS & PRODUCTION MONITORING

Cash-to-Cash Cycle Reduction

End-to-end cash-to-cash visibility across procurement, production, inventory and receivables.

STRATEGIC PERFORMANCE MANAGEMENT

Performance Management

Real-time KPIs, embedded AI and prescriptive recommendations — performance management as a continuous capability.

PREDICTIVE MAINTENANCE

Roller Cooling Pipe Scaling Prediction

Predict scale build-up in cooling pipes from flow, pressure and chemistry data — clean before efficiency collapses.

PREDICTIVE MAINTENANCE

Aircraft Component Predictive Maintenance

Stream-based component health monitoring with AOG-risk prediction and audit-ready airworthiness traceability.

PREDICTIVE MAINTENANCE

Pasteurisation Predictive Maintenance

Predict heat-exchanger fouling, pump wear and pasteurisation drift before quality or compliance slips.

PREDICTIVE MAINTENANCE

Robotic Arm Predictive Maintenance

Per-arm prediction across mechanical wear and electrical faults — current, vibration, temperature and acoustic telemetry fused into ranked actions.

PREDICTIVE MAINTENANCE

Predictive Maintenance

Three-step PdM: prioritise bad actors, predict with hybrid models, scale through reusable asset-class templates.

PREDICTIVE QUALITY

Beer Process Optimisation

Real-time brewing telemetry with predictive control — tune fermentation against the batch in progress, not last quarter’s report.

PREDICTIVE QUALITY

Dairy Process Optimisation

Real-time process control and predictive analytics across pasteurisation, curd processing and aging — cheddar that ages to spec.

PRODUCTION OPTIMISATION

Process Optimisation

Real-time data, AI-driven recommendations and operator-facing dashboards — process improvement that lives in the stream.

BALANCED SCORECARD

Real-Time Balanced Business Scorecard

Real-time financial, customer, process and learning indicators — strategic alignment that moves at operational cadence.

PROCESS & PRODUCTION MONITORING

Real-Time Safety Monitoring

Environmental, equipment and worker telemetry unified — real-time hazard detection, routed response and automated compliance reporting.

OPERATIONS CONTROL TOWER

Remote Operations Centre

Integrated data, embedded AI and configurable visualisation — a remote operations centre that coordinates response, not spreadsheets.

PREDICTIVE ANALYTICS

Short-Term Inventory Planning

Live inventory, demand forecasting and ranked replenishment actions across the short-term planning horizon.

Browse the full Solutions Library →

AI AGENTS FOR MANUFACTURING

Agent teams, AI agents and assistants for manufacturing.

Pre-curated agents from the AI Agent Marketplace, scoped to manufacturing — filter by type, search, or browse the full marketplace.

35 templates
AvailableAgent Team

Autonomous Agentic AI Team for Advanced Predictive Maintenance

Target Outcome

UNPLANNED ASSET FAILURES

Significant Reduction

Predictive intervention ahead of failure · 100% compliance review

Manufacturing+3 more
AvailableAgent Team

Autonomous Agentic AI Team For OEE Optimization In Manufacturing

Target Outcome

OVERALL EQUIPMENT EFFECTIVENESS

60—75% → Higher

Baseline 60—75% · improvement across all three OEE pillars

Manufacturing
AvailableAgent Team

Autonomous Supply Chain Optimization Team

Target Outcome

EXCEPTION RESPONSE TIME

Hours → Minutes

Routine exceptions resolved in minutes · structured escalation for high-impact

Manufacturing+4 more
AvailableAgent Team

Autonomous Pharmaceutical CSTR Process Intelligence Team

Target Outcome

PROCESS YIELD & THROUGHPUT

Improved

Coordinated multi-variable CSTR optimization · improved batch consistency

Manufacturing+2 more
AvailableAI Agent

Agentic Anomaly Detection & Root Cause Analysis Agent

Target Outcome

ANOMALY DETECTION LEAD TIME

Hours—days early

Before production impact · automated causal reasoning

Manufacturing+4 more
AvailableAI Agent

Agentic Compliance and Safety Officer Agent (Standards Guardian)

Target Outcome

POLICY COMPLIANCE RATE

99%

Continuous automated monitoring · 95% predicted incident prevention

Manufacturing+4 more
AvailableAI Agent

Agentic Energy Management Agent (Efficiency Expert)

Target Outcome

ENERGY COST REDUCTION

Measurable reduction

Proactive load management · peak demand penalty avoidance

Manufacturing+4 more
AvailableAI Agent

Agentic Equipment Monitoring Agent (Health Monitor)

Target Outcome

ANOMALY DETECTION LEAD TIME

70% earlier

vs threshold monitoring · 80% nuisance alarm reduction

Manufacturing+4 more
AvailableAI Agent

Agentic Equipment Performance Agent (Availability Specialist)

Target Outcome

UNPLANNED DOWNTIME

Measurable reduction

Proactive condition-based interventions · extended asset life

Manufacturing+4 more
AvailableAI Agent

Agentic Knowledge Synthesis & Decision Support Agent

Target Outcome

DECISION CYCLE TIME

Same-session

Synthesised multi-agent intelligence · OEE-aligned priorities

Manufacturing+4 more
AvailableAI Agent

Agentic Maintenance Coordinator Agent (Predictive Maintenance Reliability Strategist)

Target Outcome

UNPLANNED DOWNTIME

Significant reduction

Emergency repairs cost 2—3x planned · condition-based prevention

Manufacturing+4 more
AvailableAI Agent

Agentic Maintenance Schedule Planning Agent (Schedule Optimizer)

Target Outcome

OVERTIME COSTS

Significant reduction

Optimised scheduling · improved equipment availability

Manufacturing+4 more
AvailableAI Agent

Agentic Predictive Analytics Specialist Agent

Target Outcome

UNPLANNED FAILURE RATE

Significant reduction

Days—weeks advance warning · risk-based intervention timing

Manufacturing+4 more
AvailableAI Agent

Agentic Production Rate Agent (Performance Optimizer)

Target Outcome

PRODUCTION THROUGHPUT

Measurable increase

Bottleneck resolution · reduced WIP variability and overtime

Manufacturing+4 more
AvailableAI Agent

Agentic Quality Control Agent (Quality Guardian)

Target Outcome

SCRAP & REWORK COSTS

Measurable reduction

Predictive defect detection · RCA cycle 4—48 hrs → automated

Manufacturing+4 more
AvailableAI Agent

Agentic Root Cause Analysis Agent (Failure Investigator)

Target Outcome

INVESTIGATION CYCLE TIME

Significant reduction

Initial findings within hours · recurring failure rate reduced

Manufacturing+4 more
AvailableAI Agent

Agentic Simulation & Scenario Analysis Agent

Target Outcome

IMPLEMENTATION FAILURE RATE

Significant reduction

Pre-implementation simulation · high-confidence decision support

Manufacturing+4 more
AvailableAI Agent

Reporting and KPI Tracking Agent (Performance Analyst)

Target Outcome

REPORT PREP TIME

80%

Reduction in manual compilation · predictive visibility into trends

Manufacturing+4 more
AvailableAI Agent

Equipment Manual Content Agent

Target Outcome

SEARCH TIME PER QUERY

>70%

Reduction vs 15—30 min manual search · instant via natural language

Manufacturing+4 more
AvailableAI Agent

Executive Briefing Agent

Target Outcome

TIME TO INSIGHT

Days → Minutes

From manual data gathering · to continuous automated synthesis

Manufacturing+4 more
AvailableAI Agent

Root Cause Report Generator Agent

Target Outcome

RCA REPORT TIME

4—8 hrs → Minutes

Draft generated in minutes · engineer reviews, not writes

Manufacturing+4 more
AvailableAI Agent

Shift Handover Briefing Agent

Target Outcome

HANDOVER PREP TIME

20—45 min → 5 min

Auto-compiled draft · supervisor review only

Manufacturing+4 more
AvailableAI Agent

Standard Operating Procedure (SOP) Creator Agent

Target Outcome

SOP CREATION TIME

2—4 Weeks → 30 min

Compliance-checked draft · 90% backlog reduction in year one

Manufacturing+4 more
AvailableAI Agent

CSTR Equipment Reliability Agent

Target Outcome

UNPLANNED DOWNTIME

40%

Reduction via predictive intervention · $50K–$250K/hr impact avoided

Manufacturing+2 more
Browse the full AI Agent Marketplace →

PRODUCTION-PROVEN

Not a concept. In production.

XMPro is deployed at Tier 1 global operators across asset-intensive and mission-critical industries — delivering measurable results across predictive maintenance, process optimisation and operational intelligence.

VERIFIED RESULT — OIL & GAS
$16M Saved every year
18% Reduction in field service trips
95% Reduction in maintenance planning

Customer Case Study

Using XMPro, a global oil and gas supermajor rapidly composed and deployed an intelligent oil well maintenance solution in just three months -- achieving over $8 million in calculated value within the first six months.

VERIFIED RESULT — MINING
$10M Saved every year
30% Reduction in conveyor downtime
9,000t Saved every month

Customer Case Study

Using XMPro, the world's largest potash mining company rapidly composed and deployed a predictive maintenance solution for over 50 miles of underground conveyors in just 30 days, achieving $10 million in savings every year by reducing unplanned downtime by over 30%.

VERIFIED RESULT — ENTERPRISE SCALE
6 Sites with in-house adoption
1,000+ Assets monitored
35+ Operational, tactical and strategic use cases

Customer Case Study

XMPro enabled the in-house engineering team at a major North American miner to independently compose 35 operational, tactical and strategic solutions across six sites, scaling to monitor and manage over 1,000 diverse critical assets.

"XMPro successfully triggered a real predictive maintenance alert for a Haul Truck that appears to have a Strut issue - This was particularly impressive, considering we have only deployed the development environment a few weeks ago"

-- Advanced Predictive Maintenance Lead, major global mining company

AUTONOMOUS OPERATIONS

Now pushing the frontier.

MAGS agents are achieving what no other industrial platform has demonstrated — sustained autonomous operations at enterprise scale.

0+
Days Autonomous
Safety-critical petrochemical operations
3-0+
Agents Per Team
Specialized agents coordinating per use case
0+
Teams Deployable
Scale across sites and business units
0%
Governed
Every agent, every decision, every action — auditable

READY TO START

Let’s map your manufacturing path to autonomy.

Talk to an XMPro engineer about your environment, your starting HAS level and the lever that matters most — or explore the platform yourself in the Demo Hub.