See It Work
See It Work
SYSTEM: OPERATIONAL OT/IT CONNECTORS: 150+ AUTONOMOUS OPERATION: 15+ DAYS GOVERNED AUTONOMY: ENFORCED AUDIT TRAIL: IMMUTABLE INDUSTRIES: ASSET-INTENSIVE & MISSION-CRITICAL DEPLOYMENT: 3-6 MONTHS VIA APEX CONTROL LOOPS: 3,400+ SYSTEM: OPERATIONAL OT/IT CONNECTORS: 150+ AUTONOMOUS OPERATION: 15+ DAYS GOVERNED AUTONOMY: ENFORCED AUDIT TRAIL: IMMUTABLE INDUSTRIES: ASSET-INTENSIVE & MISSION-CRITICAL DEPLOYMENT: 3-6 MONTHS VIA APEX CONTROL LOOPS: 3,400+

INDUSTRY · IRON & STEEL

Rapidly compose AI-powered solutions across the iron & steel value chain at scale.

Real-time monitoring, predictive maintenance and agentic operations across iron and steel — from raw material handling through finishing.

TARGETED OUTCOME
5-10% Reduced maintenance costs
TARGETED OUTCOME
10-20% Increased equipment uptime
TARGETED OUTCOME
20-50% Decreased maintenance planning time
TARGETED OUTCOME
40-60% Reduced MTTR (mean-time-to-repair)
TARGETED OUTCOME
10-30% Increased asset service life
TARGETED OUTCOME
45% Increased amortisation in year one
TARGETED OUTCOME
10-25% Reduced carbon emissions
TARGETED OUTCOME
1.5–2x ROI on ESG investment

*Targeted outcomes with indicative ranges · actuals vary by environment.

THE IMPACT

What changes when XMPro lands in iron & steel.

TODAY · IRON & STEELFRAGMENTED
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Equipment downtime is reactive across blast furnaces and mills
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Process anomalies surface late in the casting and rolling line
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Material quality issues caught downstream
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Maintenance costs spiral with reactive repairs
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Energy inefficiency unmeasured across furnaces and utilities
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ESG compliance tracked manually with fragmented audit trails
×
Worker and site safety incidents diagnosed after the fact
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Siloed data across mill systems blocks visibility
×
Operational fault ambiguity slows decision-making

THE OPERATING LOOP

Detect. Decide. Coordinate. Execute.

01 DETECT

Monitor & Sense

150+ OT/IT connectors. Real-time data streams from sensors, historians, SCADA, ERP.

02 DECIDE

Analyse & Recommend

AI agents analyse operational context via OIM. Confidence-scored recommendations.

03 COORDINATE

Orchestrate Response

MAGS agents negotiate, delegate, and sequence across systems and teams.

04 EXECUTE

Act Autonomously

Governed execution within defined boundaries. Full audit trail. Human override.

Most platforms stop at Detect. XMPro completes the loop.

SOLUTION OFFERINGS

Solution categories for iron & steel.

The disciplines XMPro deploys across this industry — each chip filters the solutions library to use cases of that type.

SOLUTIONS FOR IRON & STEEL

Pre-scoped use cases for iron & steel.

Each one names the operational problem, the signals the platform watches, and the governed action it drives. Filter by category or solution type — or search.

6 use cases
Browse the full Solutions Library →

PRODUCTION-PROVEN

Not a concept. In production.

XMPro is deployed at Tier 1 global operators across asset-intensive and mission-critical industries — delivering measurable results across predictive maintenance, process optimisation and operational intelligence.

VERIFIED RESULT — OIL & GAS
$16M Saved every year
18% Reduction in field service trips
95% Reduction in maintenance planning

Customer Case Study

Using XMPro, a global oil and gas supermajor rapidly composed and deployed an intelligent oil well maintenance solution in just three months -- achieving over $8 million in calculated value within the first six months.

VERIFIED RESULT — MINING
$10M Saved every year
30% Reduction in conveyor downtime
9,000t Saved every month

Customer Case Study

Using XMPro, the world's largest potash mining company rapidly composed and deployed a predictive maintenance solution for over 50 miles of underground conveyors in just 30 days, achieving $10 million in savings every year by reducing unplanned downtime by over 30%.

VERIFIED RESULT — ENTERPRISE SCALE
6 Sites with in-house adoption
1,000+ Assets monitored
35+ Operational, tactical and strategic use cases

Customer Case Study

XMPro enabled the in-house engineering team at a major North American miner to independently compose 35 operational, tactical and strategic solutions across six sites, scaling to monitor and manage over 1,000 diverse critical assets.

"XMPro successfully triggered a real predictive maintenance alert for a Haul Truck that appears to have a Strut issue - This was particularly impressive, considering we have only deployed the development environment a few weeks ago"

-- Advanced Predictive Maintenance Lead, major global mining company

AUTONOMOUS OPERATIONS

Now pushing the frontier.

MAGS agents are achieving what no other industrial platform has demonstrated — sustained autonomous operations at enterprise scale.

0+
Days Autonomous
Safety-critical petrochemical operations
3-0+
Agents Per Team
Specialized agents coordinating per use case
0+
Teams Deployable
Scale across sites and business units
0%
Governed
Every agent, every decision, every action — auditable

READY TO START

Let’s map your iron & steel path to autonomy.

Talk to an XMPro engineer about your environment, your starting HAS level and the lever that matters most — or explore the platform yourself in the Demo Hub.