See It Work
See It Work
SYSTEM: OPERATIONAL OT/IT CONNECTORS: 150+ AUTONOMOUS OPERATION: 15+ DAYS GOVERNED AUTONOMY: ENFORCED AUDIT TRAIL: IMMUTABLE INDUSTRIES: ASSET-INTENSIVE & MISSION-CRITICAL DEPLOYMENT: 3-6 MONTHS VIA APEX CONTROL LOOPS: 3,400+ SYSTEM: OPERATIONAL OT/IT CONNECTORS: 150+ AUTONOMOUS OPERATION: 15+ DAYS GOVERNED AUTONOMY: ENFORCED AUDIT TRAIL: IMMUTABLE INDUSTRIES: ASSET-INTENSIVE & MISSION-CRITICAL DEPLOYMENT: 3-6 MONTHS VIA APEX CONTROL LOOPS: 3,400+

Condition Monitoring · RENEWABLES

Wind turbines that capture the wind they actually have.

Wind turbines operate across constantly shifting environmental conditions, and fixed operating settings leave energy on the table or load on the gearbox. The XMPro AO Platform monitors wind, turbine and gearbox telemetry continuously, predicts component degradation, and surfaces ranked recommendations to tune blade pitch, yaw and rotation speed — across every turbine in the farm.

THE CHALLENGE

What's getting in the way today.

Wind turbine economics depend on extracting maximum energy from every unit of wind without over-stressing the asset. Three pressures compound:

ISSUE 01 OPEN

Performance under varying conditions

Wind speed, direction and turbulence shift continuously — static operating settings either leave yield on the table or stress components unnecessarily.

ISSUE 02 OPEN

Wear and tear management

Blade, gearbox and bearing degradation accumulates quietly. Without continuous monitoring, the cost shows up as unplanned maintenance and lost generation.

ISSUE 03 OPEN

Energy yield versus asset life

Pushing performance and protecting component life pull in different directions — and the right trade-off changes by hour, by site and by season.

THE SOLUTION

Wind Turbine Performance Optimisation — how it works.

A live picture of every turbine on the farm — fed by the sensors already on the asset, with predicted failure modes ranked by yield and reliability impact, and operating recommendations tied to current wind conditions.

Real-time data integration Predictive analytics Anomaly detection Automated recommendations Operational dashboards Digital twin simulation Closed-loop control

The platform integrates wind speed and direction, turbine rotation, yaw error, blade pitch, gearbox temperature and vibration, oil viscosity and weather-forecast data continuously across the farm. ML models predict optimal turbine settings for current and forecast wind conditions, surface specific failure modes (gearbox oil viscosity issues, blade-edge erosion, bearing wear, yaw misalignment) with confidence scoring, and estimate remaining useful life per component. A digital twin lets operations engineers simulate setting changes virtually before applying them. Threshold breaches generate ranked recommendations with event data — wind direction, yaw, power output, blade damage area — and create work requests with special instructions. Interactive 3D turbine views highlight defect locations for the field crew.

SEE IT IN YOUR ENVIRONMENT

Scope this for your operation.

Tell us about your fleet, your control maturity and the lever that matters most. We’ll map this use case to your starting point.

WHAT CHANGES

What this looks like in operation.

More yield from the same wind

Blade pitch, yaw and rotation tune continuously to current conditions, capturing energy that fixed settings leave in the air.

Extended component life

Operating recommendations balance yield against gearbox and bearing stress, pushing back the cost of major component replacement.

Right-sized maintenance

Predicted degradation surfaces in time to plan around grid commitments rather than scrambling around an unplanned outage.

DEPLOYED IN

Built for these industries.

PRODUCTION-PROVEN

Not a concept. In production.

XMPro is deployed at Tier 1 global operators across asset-intensive and mission-critical industries — delivering measurable results across predictive maintenance, process optimisation and operational intelligence.

VERIFIED RESULT — OIL & GAS
$16M Saved every year
18% Reduction in field service trips
95% Reduction in maintenance planning

Customer Case Study

Using XMPro, a global oil and gas supermajor rapidly composed and deployed an intelligent oil well maintenance solution in just three months -- achieving over $8 million in calculated value within the first six months.

VERIFIED RESULT — MINING
$10M Saved every year
30% Reduction in conveyor downtime
9,000t Saved every month

Customer Case Study

Using XMPro, the world's largest potash mining company rapidly composed and deployed a predictive maintenance solution for over 50 miles of underground conveyors in just 30 days, achieving $10 million in savings every year by reducing unplanned downtime by over 30%.

VERIFIED RESULT — ENTERPRISE SCALE
6 Sites with in-house adoption
1,000+ Assets monitored
35+ Operational, tactical and strategic use cases

Customer Case Study

XMPro enabled the in-house engineering team at a major North American miner to independently compose 35 operational, tactical and strategic solutions across six sites, scaling to monitor and manage over 1,000 diverse critical assets.

"XMPro successfully triggered a real predictive maintenance alert for a Haul Truck that appears to have a Strut issue - This was particularly impressive, considering we have only deployed the development environment a few weeks ago"

-- Advanced Predictive Maintenance Lead, major global mining company

AUTONOMOUS OPERATIONS

Now pushing the frontier.

MAGS agents are achieving what no other industrial platform has demonstrated — sustained autonomous operations at enterprise scale.

0+
Days Autonomous
Safety-critical petrochemical operations
3-0+
Agents Per Team
Specialized agents coordinating per use case
0+
Teams Deployable
Scale across sites and business units
0%
Governed
Every agent, every decision, every action — auditable

SCOPE FOR YOUR SITE

Let’s scope this for your operation.

Talk to an XMPro engineer about your environment, your starting HAS level and the lever that matters most — or browse more solutions.