See It Work
See It Work
SYSTEM: OPERATIONAL OT/IT CONNECTORS: 150+ AUTONOMOUS OPERATION: 15+ DAYS GOVERNED AUTONOMY: ENFORCED AUDIT TRAIL: IMMUTABLE INDUSTRIES: ASSET-INTENSIVE & MISSION-CRITICAL DEPLOYMENT: 3-6 MONTHS VIA APEX CONTROL LOOPS: 3,400+ SYSTEM: OPERATIONAL OT/IT CONNECTORS: 150+ AUTONOMOUS OPERATION: 15+ DAYS GOVERNED AUTONOMY: ENFORCED AUDIT TRAIL: IMMUTABLE INDUSTRIES: ASSET-INTENSIVE & MISSION-CRITICAL DEPLOYMENT: 3-6 MONTHS VIA APEX CONTROL LOOPS: 3,400+

Predictive Maintenance · WATER UTILITIES

Aging pipe networks that warn you before they burst.

Most utilities know which pipes are aging. Few know which ones are about to fail this quarter. The XMPro AO Platform fuses corrosion, pressure and flow telemetry with installation history to rank the network by failure risk — weighted by the consequence of each break.

THE CHALLENGE

What's getting in the way today.

Aging pipe infrastructure is rarely a single failure. It is a slow-motion problem of capital allocation, consequence weighting and timing.

ISSUE 01 OPEN

Early detection of degradation

Wear, corrosion and structural damage progress quietly underground. By the time a leak surfaces, the cost has multiplied.

ISSUE 02 OPEN

Optimising maintenance schedules

Service interruptions, regulatory exposure and crew costs all pull against blanket inspection programmes — yet skipping maintenance is its own risk.

ISSUE 03 OPEN

Resource allocation

Capital and crew are finite. The hard question is which segments justify replacement now, which to monitor, and which to defer.

THE SOLUTION

Aging Pipe Predictive Maintenance — how it works.

A unified view of the pipe network ranked by failure risk and consequence — fed by the sensors already in service, surfaced for operators in real time, and structured to feed capital planning directly.

Real-time data integration Predictive analytics Anomaly detection Automated recommendations Operational dashboards

The platform integrates electrochemical corrosion sensors, pressure transducers, flow meters and pipe vibration data continuously across the network. ML models analyse this telemetry to predict failure windows segment by segment, surfacing corrosion progression, leakage patterns, structural weakness and pressure variation — with confidence scoring. Anomalies in corrosion, pressure or flow trigger ranked alerts to maintenance teams. Operator dashboards show network health at a glance with drill-down into individual segments, and reporting feeds capital planning and regulatory submissions directly.

SEE IT IN YOUR ENVIRONMENT

Scope this for your operation.

Tell us about your fleet, your control maturity and the lever that matters most. We’ll map this use case to your starting point.

WATCH

Aging Pipe Predictive Maintenance — explainer.

TARGETED OUTCOME
30-50% Reduction in unplanned pipe failures
TARGETED OUTCOME
20-35% Reduction in non-revenue water loss
TARGETED OUTCOME
15-25% Maintenance cost reduction
TARGETED OUTCOME
14-90 days Early failure warning window

*Indicative ranges from industry research and customer engagements · actuals vary by site, control maturity and starting baseline.

WHAT CHANGES

What this looks like in operation.

Defensible capital plans

Replacement priorities are justified by data the regulator can audit, not by gut feel.

Fewer disruptive failures

Predicted failure windows let work move into planned outage slots rather than emergency response.

Lower water loss

Acoustic and pressure-anomaly signals expose hidden leakage that hydraulic models alone can’t see.

DEPLOYED IN

Built for these industries.

PRODUCTION-PROVEN

Not a concept. In production.

XMPro is deployed at Tier 1 global operators across asset-intensive and mission-critical industries — delivering measurable results across predictive maintenance, process optimisation and operational intelligence.

VERIFIED RESULT — OIL & GAS
$16M Saved every year
18% Reduction in field service trips
95% Reduction in maintenance planning

Customer Case Study

Using XMPro, a global oil and gas supermajor rapidly composed and deployed an intelligent oil well maintenance solution in just three months -- achieving over $8 million in calculated value within the first six months.

VERIFIED RESULT — MINING
$10M Saved every year
30% Reduction in conveyor downtime
9,000t Saved every month

Customer Case Study

Using XMPro, the world's largest potash mining company rapidly composed and deployed a predictive maintenance solution for over 50 miles of underground conveyors in just 30 days, achieving $10 million in savings every year by reducing unplanned downtime by over 30%.

VERIFIED RESULT — ENTERPRISE SCALE
6 Sites with in-house adoption
1,000+ Assets monitored
35+ Operational, tactical and strategic use cases

Customer Case Study

XMPro enabled the in-house engineering team at a major North American miner to independently compose 35 operational, tactical and strategic solutions across six sites, scaling to monitor and manage over 1,000 diverse critical assets.

"XMPro successfully triggered a real predictive maintenance alert for a Haul Truck that appears to have a Strut issue - This was particularly impressive, considering we have only deployed the development environment a few weeks ago"

-- Advanced Predictive Maintenance Lead, major global mining company

AUTONOMOUS OPERATIONS

Now pushing the frontier.

MAGS agents are achieving what no other industrial platform has demonstrated — sustained autonomous operations at enterprise scale.

0+
Days Autonomous
Safety-critical petrochemical operations
3-0+
Agents Per Team
Specialized agents coordinating per use case
0+
Teams Deployable
Scale across sites and business units
0%
Governed
Every agent, every decision, every action — auditable

SCOPE FOR YOUR SITE

Let’s scope this for your operation.

Talk to an XMPro engineer about your environment, your starting HAS level and the lever that matters most — or browse more solutions.