See It Work
See It Work
SYSTEM: OPERATIONAL OT/IT CONNECTORS: 150+ AUTONOMOUS OPERATION: 15+ DAYS GOVERNED AUTONOMY: ENFORCED AUDIT TRAIL: IMMUTABLE INDUSTRIES: ASSET-INTENSIVE & MISSION-CRITICAL DEPLOYMENT: 3-6 MONTHS VIA APEX CONTROL LOOPS: 3,400+ SYSTEM: OPERATIONAL OT/IT CONNECTORS: 150+ AUTONOMOUS OPERATION: 15+ DAYS GOVERNED AUTONOMY: ENFORCED AUDIT TRAIL: IMMUTABLE INDUSTRIES: ASSET-INTENSIVE & MISSION-CRITICAL DEPLOYMENT: 3-6 MONTHS VIA APEX CONTROL LOOPS: 3,400+

Asset Utilisation Optimisation · POWER UTILITIES

Substations that anticipate and respond, not just monitor.

Most utilities still manage substations through disconnected SCADA, EAM and GIS tools, leaving the grid reactive to failure and slow to coordinate. The XMPro AO Platform integrates SCADA, AMI, IEDs and engineering systems into a real-time digital twin — surfacing predicted failures, ranked recommendations and role-specific dashboards across the substation fleet.

THE CHALLENGE

What's getting in the way today.

Substation operations sit at the intersection of operational and information technology — and the gaps cost the grid. Five pressures compound:

ISSUE 01 OPEN

Fragmented visibility

Disparate views across SCADA, EAM, GIS and engineering systems give operators an incomplete picture of asset condition and performance.

ISSUE 02 OPEN

Reactive maintenance

Time-based schedules or post-failure response leave assets either over-serviced or out of action when they shouldn’t be.

ISSUE 03 OPEN

Cross-functional delay

Control room, field crew and asset management teams operate from different data, slowing coordination on incidents that span them.

ISSUE 04 OPEN

Knowledge attrition

Equipment expertise lives in experienced engineers’ heads and walks out the door when they retire.

ISSUE 05 OPEN

Limited predictive capability

Without continuous correlation across telemetry, GIS and maintenance data, forecasting failure before it becomes critical is structurally hard.

THE SOLUTION

Unified Substation Operations — how it works.

A unified, real-time digital twin of every substation — fed by the sensors and systems already in service, ranked by predicted failure mode and surfaced through role-specific dashboards for operators, field crews and executives.

Real-time data integration Predictive analytics Anomaly detection Automated recommendations Operational dashboards Digital twin simulation Closed-loop control

The platform ingests real-time telemetry from SCADA, AMI and IEDs alongside contextual data from GIS, EAM and engineering systems — supporting utility protocols including DNP3, IEC 61850 and Modbus. Composite reasoning combines rule-based logic, predictive analytics, causal models and generative agents to detect anomalies, anticipate equipment issues and autonomously initiate appropriate responses. Predictive models evaluate time-to-failure, load impact and degradation across transformers, switchgear and supporting assets, with ranked recommendations routed through configurable approval workflows. Interactive 2D/3D digital twin views and role-specific dashboards (control room, field engineer, executive) drill from grid-level health into individual substation assets, with human-in-the-loop escalation throughout.

SEE IT IN YOUR ENVIRONMENT

Scope this for your operation.

Tell us about your fleet, your control maturity and the lever that matters most. We’ll map this use case to your starting point.

WHAT CHANGES

What this looks like in operation.

Unified operating picture

OT, IT and engineering data flow into a single view of substation health, replacing the silo-by-silo monitoring that hides cross-functional risk.

Predicted condition, not calendar guesses

Transformer, breaker and switchgear degradation signals surface days ahead of failure, so work moves from reactive to scheduled.

Knowledge that survives the workforce

AI co-pilots tied to equipment history and operational best practice put expert guidance on every operator’s screen — including the newest one.

DEPLOYED IN

Built for these industries.

PRODUCTION-PROVEN

Not a concept. In production.

XMPro is deployed at Tier 1 global operators across asset-intensive and mission-critical industries — delivering measurable results across predictive maintenance, process optimisation and operational intelligence.

VERIFIED RESULT — OIL & GAS
$16M Saved every year
18% Reduction in field service trips
95% Reduction in maintenance planning

Customer Case Study

Using XMPro, a global oil and gas supermajor rapidly composed and deployed an intelligent oil well maintenance solution in just three months -- achieving over $8 million in calculated value within the first six months.

VERIFIED RESULT — MINING
$10M Saved every year
30% Reduction in conveyor downtime
9,000t Saved every month

Customer Case Study

Using XMPro, the world's largest potash mining company rapidly composed and deployed a predictive maintenance solution for over 50 miles of underground conveyors in just 30 days, achieving $10 million in savings every year by reducing unplanned downtime by over 30%.

VERIFIED RESULT — ENTERPRISE SCALE
6 Sites with in-house adoption
1,000+ Assets monitored
35+ Operational, tactical and strategic use cases

Customer Case Study

XMPro enabled the in-house engineering team at a major North American miner to independently compose 35 operational, tactical and strategic solutions across six sites, scaling to monitor and manage over 1,000 diverse critical assets.

"XMPro successfully triggered a real predictive maintenance alert for a Haul Truck that appears to have a Strut issue - This was particularly impressive, considering we have only deployed the development environment a few weeks ago"

-- Advanced Predictive Maintenance Lead, major global mining company

AUTONOMOUS OPERATIONS

Now pushing the frontier.

MAGS agents are achieving what no other industrial platform has demonstrated — sustained autonomous operations at enterprise scale.

0+
Days Autonomous
Safety-critical petrochemical operations
3-0+
Agents Per Team
Specialized agents coordinating per use case
0+
Teams Deployable
Scale across sites and business units
0%
Governed
Every agent, every decision, every action — auditable

SCOPE FOR YOUR SITE

Let’s scope this for your operation.

Talk to an XMPro engineer about your environment, your starting HAS level and the lever that matters most — or browse more solutions.